Need to knows: How to buy a label printer
Introduction: Clearing the confusion on what a “label printer” is:
Many names float around for this type of printing, from “Bar code”, “Thermal Printing”, “Thermal Barcode”, to “Thermal Label Printer”. And we’ll have you know: they’re all the same!
What type of business needs a label printer?
Retail, logistics, hospitality, shipping, chemicals, pharmaceuticals, healthcare, manufacturing, just about every business needs labels or to print receipts!
Uses for Thermal Label Printers for Transportation & Logistics Businesses
- Shipping LAbels
- Warehouse labels
- Pallet Labels
- Inventory Labels
- Repackaging labels
- Cross docking
Uses for Thermal Label Printers for Industrial Manufacturing businesses
- Carton labels
- Product identification
- Parts identification
- Pallet labels
- Shipping/receiving
- Inventory Labels
Uses for Thermal Label Printers for food manufacturing & distribution businesses
- Carton label
- Product identification
- nutritional labeling
- expiration dates
- pallet labels
- lot codes
- shipping/receiving
- inventory labels
Uses for Thermal Label Printers for Healthcare
- Admission/wristband
- Specimen labels
- Vial Labels
- Pharmacy
- IV Labels
Uses for Thermal Label Printers for Pharmaceuticals & Testing Labs
- product identification
- case labeling
- test results
- shipping/receiving
- inventory labels
What are label printers used for?
Label printers are often used to track, count, price, and ensure safe use of products. It’s the easiest way to list ingredients, nutritional information, materials, hazards, and safety information.
Some visual examples of what Label Printers can do:
Print boarding passes Print shipping labels Print patient wristbands Print medicine labels Print grocery receipts Print retail receipts and coupons Print product labels and nutrition Print Warehouse labels Print labels for transporation & logistics
Here’s why it is important to get a quality label printer:
With all of these factors, it is obvious that labels are important to the functionality of a business and that finding the right label printer is a big decision! Choosing the wrong type of printer can cost your company money, time, and safety.
WiZiX Technology Group: Shop Label Printers for Sales, Service, and Supplies!
At WiZiX Technology Group, we sell not only the Toshiba label printer you need, but we provide the service & supplies that you need! Having earned the Toshiba ProMasters Elite award which recognizes top certified dealers like WiZiX for exceptional service execution, training, and customer service.
Additionally, we go above and beyond with saving your business money by offering free print cost assessments that you can have done TODAY to find out how much your company is REALLY spending on printing and how much you can save!
Discover how much you’re really spending on printing.
Which label printer do I pick?
Choosing the right label printer for your business can be tough among a sea of options, but the right choice will yield you a rapid ROI. Here at WiZiX, we’re a certified dealer in sales, service, and supplies for label printing. With our free consultations, we will work directly with your business to recommend the most cost-effective options. We share our knowledge with you and explain what you need to know before making your big purchase!
The two types of Print Technology used for printing labels
Here are some definitions and uses cases for the two main methods of thermal printing.
- Thermal Transfer
- Thermal Direct
Both Thermal Transfer and Thermal Direct use heat to create printed information. But they do it in different ways, which we will break down below:
Thermal transfer
This style transfers ink from a ribbon to the paper using heat. Thermal transfer technology produces a crisp printed image that is very stable and long lasting. Because the image is made with ink, which is absorbed and effectively becomes part of the label stock, it can’t be rubbed off and won’t fade or smudge. Thermal transfer is, therefore, ideal for labels that need to last a long time, or labels that will undergo harsh conditions or processes. No matter what the application, at thermal transfer print will always outlast a direct thermal print; and globally, 80% of all label printing uses thermal transfer technology.
Direct thermal
This style does not use ink and, therefore has no ribbon. Instead, it uses thermal paper which has a leuco dye coating that changes color when heated. Direct thermal printers also produce a crisp image and, because they use no ribbon or ink, are lighter, less expensive, and easier to operate. Portable printers, for when label printing is needed in the field, all use direct thermal technology. But the printed image from direct thermal is less table than a thermal transfer image. Thermal paper remains sensitive to heat, so the image is prone to fading in bright light or darkening when exposed to heat. Direct thermal printing is very cost-effective for printing labels with a shorter life, and which will have relatively stable conditions. So, the type of print technology you choose will depend on w what you are labelling and why. Take into account how the labels will be used, specifically their expected shelf life and their treatment during their life, remember that the primary goal for a for a label is to remain, legible.
Printheads
Once you’ve decided the need for thermal transfer technology, the next consideration would be the type of printhead required for the job.
The two types of printheads used for thermal transfer:
- Flathead
- Near Edge
The names “flathead” and “near edge” refer to the angle of the printhead and the positioning of the heating element. This positioning determines how the printhead makes contact with the ribbon and the label surface.
As a result, the following three factors change:
- Speed
- Intensity
- Ability to save wastage
Flathead for thermal transfer | Near Edge for thermal transfer |
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Pros:
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Cons:
| Cons
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Flathead
In flathead technology the printhead lies flat against the ribbon and the lable stock with the heating elemement in the center.
Near Edge
In near edge technology, or “hot peel” method, the printhead sits at an angle to the ribbon and paper, only making contact for a much shorter amount of time. The heating element is at the lower end, close the exit point.
What this means for your business: Choosing flathead vs. near edge
Matching the printhead and the ribbon
One other point on printheads-whichever one you choose, be aware that the ribbon needs to match!
There are different ribbons for flathead and near edge. A ribbon is made up of five layers, one of which determines the way ink is released. This release mechanism is different for each printhead type, so it’s essential to match the ribbon type and the printhead type.
Most common mistakes when choosing a label printer.
- Mistake #1: Not picking the right printer for the volume of labels/print speed.
- Label printers come in three main formats/sizes, with each type designed for a different daily volume of labels:
- Portable Printers: Designed for use on the move, on the shop floor or out with the public, can handle up to 1,000 labels a day. Labels are usually printed one at a time; speed is not a major factor.
- Desktop printers: designed to print between 500 to 1,000 labels a day in an office environment. They use flathead printheads, so have lower speeds.
- Industrial printers: can handle 2,000 labels a day and are much more resilient to an environment with dust, dirt, and vibration. With an industrial printer, there is choice between a flathead or a near edge printhead – which offers faster printing speeds.
- The impact of getting the wrong printer for the volume of labels needed can significantly shorten the life of the motor. For those who get it right, we’ve seen printers last well over 10 years, with just a change of printhead when needed- and a motor that keeps running strong.
- Label printers come in three main formats/sizes, with each type designed for a different daily volume of labels:
- Mistake #2: Purchasing the wrong printer for the operating environment
- The environment in which a printer operates has an impact on its performance and life expectancy. Desktop printers are built to operate in an office environment (i.e. it’s clean, air-conditioned, and with lower noise/vibration).
- In contrast, Industrial printers can cope with dust, dirt, and vibrations of machinery or vehicles. They have a tougher casing and will operate as happily as anything in a factory, warehouse, temporary site office, or on a ship or truck.
- Mistake #3: Not having the right printhead warranty
- The only hardware part that needs regular replacement in a label printer is the printhead. Printhead usage is directly related to the volume of labels printed, measured in inches. The warranty offered is a good indication of the quality and life expectancy of your printhead. A good desktop printer will ofrer a 1 million linear inches warranty, and a good industrial printer goes up to 300 million linear inches.
Frequently Asked Questions (FAQ) about thermal printer maintenance and repair
How to keep your thermal printer in top condition
Is a service technician required for printhead replacement, or can you do it yourself?
Some manufacturers charge for a technician to come out for what is a very quick job in many cases. Others, including WiZiX, make replacement printheads that simply snap in, saving money and printer downtime.
Does the printer alert when the printhead is wearing out?
Some printers do come with diagnostic software that alerts you when the elements on the printhead start to burn out, rather than letting you find out by seeing lower print quality. The print technology you choose will impact the life of your printhead and, therefore your maintenance schedule.
Why do thermal transfer printheads last much longer than thermal direct?
The paper used for thermal direct labels is actually very abrasive, and direct contact against the paper wears down the printhead. But in thermal transfer printing, the ribbon, which has a protective coating, sits between the label and the printhead. This protection significantly extends the life of the printhead.
What type of printhead do I need?
If you’re using an industrial scale, thermal transfer printer, you’ll have the choice of a flathead or near edge printhead. Along with abrasion, the other factor that contributes significantly to wearing down a printhead is the amount of time it spends being heated. Near edge printheads are heated for a much shorter time, so they last twice as long as flathead printheads.
Find the solution that is right for your business.


















